Jingmu Precision Mold: With micrometer level precision, we aim to elevate the manufacturing standards for medical molds

Jingmu Precision Mold: With micrometer level precision, we aim to elevate the manufacturing standards for medical molds

Preface: When Medical Precision Meets Manufacturing Craftsmanship

In today's race between life, health, and time, the precision of medical equipment directly affects diagnostic accuracy and treatment effectiveness. As the cornerstone of medical equipment manufacturing, the accuracy of molds not only determines product performance, but also carries reverence and responsibility for life. Jingmu Precision Mold was born in this mission, and we firmly believe that only with ultimate precision can we match the high standards of the medical field; Only through process innovation can we meet the fast-paced demands of the modern medical industry.

We are not a traditional mold manufacturer, but a system solution provider for medical precision manufacturing. Through full process digital measurement, micrometer level precision control, and assembly process reengineering, Jingmu is redefining the boundaries of medical mold manufacturing, providing "more precise, faster, and more reliable" mold manufacturing services for global medical equipment enterprises.

1、 Core concept: Precision as the foundation, time as the wing

At Jingmu, we uphold a dual core philosophy:

Precision is life "- Every micrometer of error in medical molds can affect the safety and effectiveness of the final product. We promise to strictly control the processing error of steel materials within 0.01mm. This precision is not only a paper standard, but also a tangible practice of our responsibility to the medical industry.

Time as a Promise "- In today's rapidly evolving medical technology innovation, shortening the mold delivery cycle means faster product launch speed and bringing new treatment options to patients earlier. We have significantly compressed traditional manufacturing processes through technological innovation, increasing mold lead times by 30% -50%, allowing customers to seize the opportunity in fierce market competition.

2、 Technological innovation: Three dimensional measurement throughout the entire process, building a digital precision closed loop

Traditional mold manufacturing relies on technician experience and periodic testing, which leads to issues such as accumulated errors and time-consuming adjustments in the later stages. Jingmu was the first to introduce and deepen the manufacturing paradigm of "full process three-dimensional measurement and comparison of 3D models", integrating digital precision control throughout:

1. Design phase: Digital twin first

Build a complete digital twin model of the mold in the early stages of design, and simulate and verify all tolerance fits in a virtual environment to anticipate and resolve potential assembly conflicts in advance.

2. Processing stage: Real time measurement and calibration

Inter process 3D measurement: After each critical process is completed, high-precision 3D measurement equipment is immediately used to collect actual machining data and compare it with the original 3D design model for point cloud analysis.

Real time error correction: The system automatically analyzes the distribution of errors and guides CNC equipment to compensate for processing, ensuring that each piece of steel, each cavity, and each slider has reached the theoretical design accuracy before entering the next process.

Data traceability and archiving: Automatic storage of measurement data throughout the entire process, forming a "precision file" for each set of molds, providing accurate data support for subsequent maintenance, replication, or optimization.

3. Core advantage: From "post adjustment" to "doing it right once"

Traditional mold assembly relies on the "flying mold" technique of the fitter master - achieving final fitting through repeated trial fitting, polishing, and adjustment, which is time-consuming and uncertain. The technological revolution of Jingmu lies in:

Absolute accuracy guarantee: All parts are processed according to the drawing, and the measured error is within a tolerance zone of 0.01mm.

Assembly Revolution: The fitter no longer needs to rely on experience to "fly the mold", but only needs to perform standardized assembly according to the drawing position, and each precision component is precisely coupled like a Swiss clock.

Result: The assembly time has been reduced by over 60%, and the assembly quality is stable and reproducible, completely eliminating technical fluctuations that vary from person to person.

3、 The entire manufacturing process: a precise symphony of interlocking elements

Step 1: Precision Analysis and Materials Science

For the special requirements of medical molds, such as biocompatibility, corrosion resistance, and high polishing performance, select ASSABS136 steel.

Using material stress analysis to optimize cutting direction and size, minimizing the risk of deformation during subsequent processing.

Step 2: High precision CNC machining

Equipped with advanced equipment such as three-axis Makino high-speed CNC, deep hole drilling, and slow wire walking.

Based on the full process measurement strategy, a phased process of rough machining → semi precision machining → precision machining is executed, and three-dimensional measurement and compensation are performed after each stage.

Step 3: Digital Thermal Management and Surface Treatment

Apply simulation software to accurately analyze the mold temperature field and guide the optimal layout and processing of cooling water channels.

Before surface treatment processes such as polishing and etching, the accuracy of the basic shape is verified with three-dimensional data to ensure that the surface effect is perfectly consistent with the design intent.

Step 4: Final validation and data delivery of the entire mold

Use a large stroke 3D measuring machine to conduct final dimensional acceptance of the fully assembled mold.

Not only delivering physical molds, but also delivering a complete 'digital mold package', including measurement reports for all key dimensions and steel material analysis diagrams, providing a solid data foundation for customer product mass production.

4、 Value creation: Beyond the mold itself

Shorten the complete cycle from design to market for customers

R&D acceleration: Accurate molds mean fewer trial molds, accelerating the iteration of customer product development.

Production stability: High precision molds ensure the stability of the injection molding process, improve customer mass production yield, and reduce downtime and waste.

Convenient maintenance: Digital archives provide a reliable basis for mold maintenance, repair, and part replacement, extending the life cycle of molds.

Empowering innovation in the healthcare industry

Our service areas include high-precision diagnostic equipment components, minimally invasive surgical instrument casings, implant consumables molds, detection reagent kit cavities, insulin pens and other precision drug delivery devices.

By providing fast and precise molds, we indirectly help new medical devices serve clinical needs earlier and benefit a wide range of patients.

Focusing on the medical field: We are well versed in the regulations, standards, and special requirements of the medical industry (such as the ISO 13485 system), and integrate the concepts of cleanliness, safety, and traceability into every aspect of manufacturing.

Technology driven essence: We are a technology-based manufacturing enterprise driven by measurement data and digital models, rather than relying solely on traditional manufacturing techniques.

Quantifiable commitment: We dare to promise specific accuracy values (0.01mm) and delivery time reduction ratios, because all of this is based on a measurable and controllable technical system.

Win win cooperation model: We are willing to intervene in the early stages of customer product design, provide suggestions from the perspective of manufacturability, and work together with customers to optimize the design, reduce costs and risks.

Conclusion: Shaping the Future of Precision Medicine Together

On the path of pursuing life and health, every minute of precision holds extraordinary significance, and every second of time is worth a thousand gold. Jingmu Precision Mold is committed to becoming the most trusted precision manufacturing partner for global medical equipment manufacturers, by refining precision with technology and compressing time with wisdom.

We are not only manufacturers of molds, but also enablers and companions on the path of precision and speed in medical products. Let us join hands and accelerate the arrival of innovative medical technology with micrometer level persistence, contributing a solid and sophisticated force to human health.