Jingmu Mold: Managing complexity with simplicity, creating the future with intelligence - a comprehensive solution leader in the mold industry
In today's rapidly developing manufacturing industry, as the "mother of industry", the technical level of molds directly determines the quality and production efficiency of end products. Jingmu Mold always adheres to the design philosophy of "using simplicity to control complexity", and continues to cultivate in multiple fields such as automotive air vents, smart homes, automotive connectors, and medical consumables. Through continuous optimization of mold solutions, we are committed to providing customers with the simplest structure, minimized production equipment, and most convenient maintenance and disassembly of mold solutions. At the same time, with a comprehensive after-sales service system, we have become a trusted partner for many industry leaders.
（1）、 Deep cultivation in professional fields: expert in multi industry mold solutions
1. Automotive air outlet molds: a perfect balance between precision and aesthetics
As an important component of the car interior, the air outlet not only needs to meet strict ventilation requirements, but also needs to be perfectly integrated with the interior design, reflecting the aesthetic concept of the car brand. In the research and development of automotive air outlet molds, Jingmu molds adopt advanced mold flow analysis technology, optimize the design of pouring and cooling systems, ensure that the product surface is free of defects such as weld marks and shrinkage, and achieve the ultimate simplification of mold structure.
Our engineering team has developed multiple standardized module design solutions based on the characteristics of air vents for different vehicle models, significantly reducing the mold development cycle. Through innovative slider mechanism and inclined top design, the demolding problem of complex curved surfaces and thin-walled structures has been solved, making mold maintenance more convenient and effectively reducing customers' long-term usage costs.
2. Smart home molds: intelligent combination of functional integration and mass production
With the popularization of IoT technology, smart home products are developing towards highly integrated functionality and personalized appearance. In the development of smart home molds, Jingmu molds fully consider the installation space, heat dissipation requirements, and appearance texture requirements of electronic components. Advanced structures such as multi-layer sliders and internal core pulling are adopted to achieve integrated molding of complex functions.
We pay special attention to the adaptability and flexibility of molds, and the designed molds can achieve efficient production on small machines, significantly reducing customers' equipment investment costs. In response to the fast updates and replacements of smart home products, we have developed a modular mold system that enables customers to quickly adapt to product changes and shorten the time to market for new products.
3. Automotive plug-in molds: dual guarantee of reliability and accuracy
Automotive connectors are the "neural network" of the automotive electrical system, and their quality directly affects the safety performance of the entire vehicle. Jingmu Mold has accumulated rich experience in the manufacturing of automotive plug-in molds, using high-precision processing equipment and high-quality mold steel to ensure that the mold life and stability reach the industry-leading level.
Our innovative guiding positioning system and ejector mechanism design ensure the dimensional stability and batch consistency of precision connectors. By optimizing the cooling system, the injection molding cycle has been significantly shortened and production efficiency has been improved. All automotive plug-in molds have been rigorously tested and verified to meet the IATF 16949 quality system requirements of the automotive industry.
4. Medical consumables and equipment molds: strict standards for cleanliness and safety
Medical consumables and devices have extremely strict requirements for product cleanliness, biocompatibility, and dimensional accuracy. Jingmu molds are made of medical grade stainless steel materials in this field, combined with special surface treatment processes to ensure that the molds do not become a source of pollution. The mold structure we designed minimizes dead corners to the greatest extent possible, making it easy to thoroughly clean and disinfect.
We have developed a rapid mold replacement system to address the small batch and multi variety characteristics of medical products, which can complete mold replacement in a very short period of time and significantly improve equipment utilization. At the same time, we work closely with our clients, intervening from the product design stage and providing manufacturability recommendations to avoid cost increases caused by later modifications.
（2）、 Core technological advantages: Creating multidimensional value through three major optimization directions
1. Simplification of mold structure: engineering wisdom for simplifying complex problems
Jingmu Mold firmly believes that the simplest structure is often the most reliable and efficient. Our engineering team has a unique ability to decompose complex products into simple mold structures. Through sufficient product analysis and mold flow simulation in the early stage, we can:
Reduce unnecessary sliders and slanted tops, simplify the logic of mold actions
Optimize the pouring system to reduce injection pressure and locking force requirements
Reasonable layout of cooling system to achieve uniform and efficient mold temperature control
Standardize mold parts to reduce maintenance costs and spare parts inventory
This simplification is not a reduction in functionality, but a carefully considered refinement that makes mold operation more stable, reduces failure rates by more than 30%, and enables operators to quickly grasp the essentials of mold use and maintenance.
2. Minimizing Production Machines: Green Manufacturing Practices for Cost Reduction and Efficiency Enhancement
Reducing the required tonnage of injection molding machines as much as possible while ensuring product quality is an important way for Jingmu molds to create value for customers. Through innovative design, we have successfully achieved:
Optimize product ranking and channel layout to reduce material waste
Adopting a hot runner system and sequential valve control to reduce injection pressure requirements
Design an efficient cooling system to shorten the molding cycle
Balancing the stress on the mold allows for stable production on smaller tonnage machines
This advantage enables customers to produce larger products with existing equipment or replace large equipment with smaller ones, significantly reducing equipment investment costs and energy consumption. According to statistics, customers who adopt crystal wood mold solutions can reduce equipment investment by an average of over 20% and energy consumption by over 15%.
3. The most convenient maintenance and disassembly: the design philosophy of optimizing the entire lifecycle cost
The maintenance cost of molds often accounts for a relatively large proportion of the total cost. Jingmu mold has fully considered maintenance convenience from the beginning of its design:
Modular design allows for quick and individual replacement of faulty components
Clear identification system and disassembly sequence guidance
Standardize interfaces to reduce the need for specialized tools
Key components are easily accessible and do not require complete disassembly of the mold
These designs reduce the daily maintenance time of the mold by 40%, extend the overhaul cycle by 50%, and significantly improve the comprehensive utilization rate of the equipment. Our customer feedback indicates that the full lifecycle usage cost of crystal wood molds is more than 25% lower than the industry average.
（3）、 Comprehensive service commitment: a collaborative experience beyond expectations
1. One year free maintenance and replacement of vulnerable parts: a solid guarantee for worry free production
Jingmu Mold provides free maintenance and replacement of vulnerable parts (according to the list of vulnerable parts attached in the contract) for all factory molds within one year. This commitment is based on our full confidence in the quality of our own products and also reflects our sense of responsibility for the long-term success of our customers. The service content includes:
Regular follow-up visits to understand the production situation of molds
Free replacement of vulnerable parts (according to the list of vulnerable parts attached in the contract)
Mold maintenance training and preventive guidance on possible problem areas
On site training and guidance for operators
2. First time mold transfer debugging support: professional escort for smooth transition
The initial relocation and debugging of molds are often critical nodes in the production process. Jingmu Mold provides professional mold transfer and debugging support services:
Arrange experienced machine adjusters to provide on-site guidance and cooperation
Ensure fast and stable production of qualified products on new equipment
Adjust process parameters and optimize production processes for the new environment
Train customer technical personnel to master mold characteristics and maintenance points
This service greatly reduces the production start-up risk for customers, shortens the cycle from mold receipt to mass production, and can save customers an average of 1-2 weeks of debugging time.
3. 24/7 engineer online service: always on standby technical support
During the use of molds, various unexpected problems are inevitable, and quick response is the key to reducing production losses. Jingmu Mold provides 24/7 engineer online service:
Establish a dedicated customer service group for real-time communication
Remote fault diagnosis and solution provision
In emergency situations, arrive on-site for support within 72 hours
Regular follow-up visits to prevent potential issues
This service system ensures that customers can receive professional support at any time when they encounter problems, minimizing production downtime to the greatest extent possible. According to statistics, our rapid response service can reduce unexpected downtime for customers by an average of 65%.
（4）、 Collaboration case witness: co creating value with customers
Case 1: Air conditioning vent project of a globally renowned automobile manufacturer
The customer needs to develop a new type of air outlet with complex curved surfaces, which requires extremely high precision and stability of the mold. By simplifying the mold structure, Jingmu Mold not only achieves perfect product molding, but also reduces the mold size by 15%, allowing customers to produce products on existing 280 ton machines, which originally required 350 ton machines. Since the mold was put into use one year ago, the mold failure rate has been 0%, and the production efficiency of the machine has increased by 15%.
Case 2: Smart Panel Project of Leading Smart Home Enterprise
Faced with the challenges of increasing product integration and faster updates, Jingmu Mold has developed an assembly line mold manufacturing system for this customer. Through close cooperation with suppliers, the process can be switched in any order according to the processing machine time, so that the workpiece is always being processed, which is more suitable for new product development and shortens the mold development cycle by 30%. Meanwhile, the optimized cooling system has reduced the molding cycle by 15%, providing customers with a competitive time window in the market.
Case Three: Disposable Consumables Project of Medical Equipment Listed Company
This project has extremely strict requirements for product cleanliness and dimensional consistency. The crystal wood mold adopts ASSABS136 steel and special polishing technology, combined with the ideal water transportation system of the mold, to achieve a product qualification rate of over 99.95%. The convenient disassembly and assembly design reduces the mold cleaning time from the industry average of 4 hours to 1.5 hours, greatly improving production efficiency and meeting the high standards of the medical industry for production efficiency and production environment.
（5）、 Continuous Innovation: Exploration of Future oriented Mold Technology
Jingmu Mold is well aware that meeting current needs is just the starting point, leading the industry's future is the mission. We continue to invest in research and development, exploring cutting-edge areas in the following directions:
Intelligent mold system: integrating sensors and IoT technology, real-time monitoring of mold status, predictive maintenance
Green mold technology: further reducing energy and material consumption, supporting customers' sustainable development goals
Application of additive manufacturing in molds: using metal 3D printing technology to manufacture conformal cooling channels to improve cooling efficiency
Mold big data analysis: accumulate mold operation data, optimize design and maintenance strategies
We have established industry university research cooperation with multiple universities and research institutions to ensure that we are always at the forefront of mold technology development.
Conclusion: Choose crystal wood, choose a simple and reliable manufacturing method for the future
In today's manufacturing industry facing transformation and upgrading, and increasing cost pressure, Jingmu Mold takes "simplifying mold structure, reducing equipment demand, and facilitating maintenance" as its core value proposition. Through professional technical strength and comprehensive service commitments, it provides customers with truly valuable mold solutions.
We are not just a mold supplier, but also an extension and expansion of our customers' manufacturing capabilities. From automobiles to smart homes, from precision connectors to medical consumables, Jingmu Mold helps every customer stand out in the fierce market competition with professional technology and attentive service.
Choosing Jingmu Mold means choosing a trustworthy partner, a professional team dedicated to simplifying complex problems and creating practical value, and a long-term ally who always puts customer success first.
Let's join hands and create extraordinary value with simple wisdom!
0769-86835225 
