Case
Customer Cases Innovative Services
Innovative Services
创新服务
Optimized Version in English
Our company has comprehensively implemented an intelligent management system tailored for the mold industry, integrating ISO 9001:2008 quality management system, ISO 14001:2004 environmental management system, and ISO 13485:2016 medical device quality management system standards into an ​**"Integrated Triple System" management model**. By introducing advanced testing equipment such as mold flow analysis systems and three-dimensional coordinate measuring machines (CMM), combined with full-process digital monitoring platforms, we achieve ​end-to-end quality traceability from mold design to pilot run to mass production.
Leveraging tools like ​Quality Function Deployment (QFD) and ​Six Sigma, we have established 286 standardized operating procedures (SOPs), pushing mold dimensional tolerance control to ​**±0.005mm** - an industry-leading standard. Particularly in the field of new energy vehicle lightweight molds, our innovative application of ​hot runner technology and ​air knockout systems has significantly extended mold lifespan by ​300% while reducing trial mold cycles by ​40%.
We have built a ​Customer Collaborative Innovation Platform utilizing ​Product Lifecycle Management (PLM) systems for real-time mold parameter sharing. Through our ​Voice of Customer (VOC) management system, we collect over 200 process improvement suggestions annually. Adopting ​Rapid Injection Molding Development (RIMD) technology, we have shortened average development cycles for automotive component molds to ​15 days - a ​60% efficiency improvement compared to traditional methods. All projects undergo rigorous ​PDCA cycle management, ensuring a ​99.2% acceptance rate and continuously delivering exceptional value to our clients.
Mold production process flow
01
Regarding customer technical requirements
Propose a suggestion plan
Regarding customer technical requirements
Propose a suggestion plan
02
Simulated Product Forming Analysis (CAE)
Application modeling software
Simulated Product Forming Analysis (CAE)
Application modeling software
03
Mold Structure Design (CAD)
Design using 3D software
Mold Structure Design (CAD)
Design using 3D software
04
Mold Parts Drawing Design (CAD)
Application of 2D software design
Mold Parts Drawing Design (CAD)
Application of 2D software design
05
Application of programming in workpiece manufacturing
3D software
Application of programming in workpiece manufacturing
3D software
06
CNC machine tool processing
EDM、 Wire cutting car, milling
Grinding and drilling
CNC machine tool processing
EDM、 Wire cutting car, milling
Grinding and drilling
07
Quality process: 3D, scanner
Microscope, hardness tester
Quality process: 3D, scanner
Microscope, hardness tester
08
Submit high-precision finished molds to customers with strict QC compliance
Submit high-precision finished molds to customers with strict QC compliance
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